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Thermal image of cutting a metal bar with a hacksaw
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pageflight piefed.social pageflight@piefed.social
Joined: 2025-09-04
Quote

Thermal image of cutting a metal bar with a hacksaw

The bar is clamped in a metal vise, so the vise is very slightly heated and that side of the bar is much cooler.

Taken using the Topdon Android attachment.

349   Original
papalonian lemmy.world papalonian@lemmy.world
Joined: 2023-09-29
#2 · Quote Reply

I just finished cutting some 1/8" aluminum panels with an angle grinder and can attest to how hot metal gets when cutting. I kept forgetting where would be hot and got a nice burn across my arm to show for it.

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pageflight piefed.social pageflight@piefed.social
Joined: 2025-09-04
#3 · Quote Reply

I just finished cutting some 1/8" aluminum panels with an angle grinder and can attest to how hot metal gets when cutting. I kept forgetting where would be hot and got a nice burn across my arm to show for it.

Ouch, hope it mends fast.

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muse piefed.blahaj.zone muse@piefed.blahaj.zone
Joined: 2025-10-12
#4 · Quote Reply

Once I used an oscillating multi-tool to saw a 1x2 wall stud that had water damage. It hit a nail and sparked a bit, then started to smoke, and then ignited the sawdust with a little flame shooting out from the cut.

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HerbGrower slrpnk.net HerbGrower@slrpnk.net
Joined: 2026-07-09
#5 · Quote Reply

Got a dremel recently. Once I get some cutting carving bits and stuff to carve I expect to generate a lot of heat.

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desiccated_event piefed.blahaj.zone desiccated_event@piefed.blahaj.zone
Joined: 2025-11-19
#6 · Quote Reply

I find this, mildly interesting...but really, is that why the hacksaws have the arched support instead of a single blade like other saws?

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pageflight piefed.social pageflight@piefed.social
Joined: 2025-09-04
#7 · Quote Reply

I find this, mildly interesting...but really, is that why the hacksaws have the arched support instead of a single blade like other saws?

I assumed it was because the blades wear quickly, but I wonder if it affects great dissipation too.

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Viking_Hippie lemmy.dbzer0.com Viking_Hippie@lemmy.dbzer0.com
Joined: 2024-12-04
#8 · Quote Reply

Hot take: 107° is pretty warm

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desiccated_event piefed.blahaj.zone desiccated_event@piefed.blahaj.zone
Joined: 2025-11-19
#9 · Quote Reply

I assumed it was because the blades wear quickly, but I wonder if it affects great dissipation too.

Does this also affect bandsaws, with a single, thin blade that moves rapidly?
Your assumption was always mine until I saw this photo, and thought about it. Chances are the replaceable blade was the motivator, and heat dissipation was a happy side-effect.

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taiyang lemmy.world taiyang@lemmy.world
Joined: 2023-07-08
#10 · Quote Reply

Wish I thought of thermal imagery when I used a cobalt drill to make a hole in my steel sink for a filter water tap. That shit was dangerous.

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psx_crab lemmy.zip psx_crab@lemmy.zip
Joined: 2025-01-11
#11 · Quote Reply

Hot take: 107° is pretty warm

So...warm take?

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turtlesareneat piefed.ca turtlesareneat@piefed.ca
Joined: 2026-02-02
#12 · Quote Reply

Once I used an oscillating multi-tool to saw a 1x2 wall stud that had water damage. It hit a nail and sparked a bit, then started to smoke, and then ignited the sawdust with a little flame shooting out from the cut.

Be careful not to let the fire out of the board

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Richard lemmy.world richardisaguy@lemmy.world
Joined: 2023-08-13
#13 · (edited) Quote Reply

This image

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Viking_Hippie lemmy.dbzer0.com Viking_Hippie@lemmy.dbzer0.com
Joined: 2024-12-04
#14 · Quote Reply

So...warm take?

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Appoxo lemmy.dbzer0.com Appoxo@lemmy.dbzer0.com
Joined: 2023-07-01
#15 · Quote Reply

So...warm take?

Luke warm.

2
huquad lemmy.ml huquad@lemmy.ml
Joined: 2023-07-08
#16 · Quote Reply

Metal is pretty reflective in IR range, so you're mostly measuring the room temp. You could fiddle with the emissivity settings, but the best way I've learned to measure reflective objects is small pieces of kapton tape. Highly emissive and doesn't greatly change the thermals, so you can trust the measurement much more. That 100F temp might be closer to 300F for all we know.

21
huquad lemmy.ml huquad@lemmy.ml
Joined: 2023-07-08
#17 · Quote Reply

I find this, mildly interesting...but really, is that why the hacksaws have the arched support instead of a single blade like other saws?

I agree with the other commenter about why the saw has an arched back. It's not thermals. That blade is thin steel which is a poor path for heat. The temperature profile is mostly due to radiation and convection to the environment (semi-infinite) and has little to do with the bounds.

1
Viking_Hippie lemmy.dbzer0.com Viking_Hippie@lemmy.dbzer0.com
Joined: 2024-12-04
#18 · Quote Reply

Luke warm.

Nah as far as I've heard,the proverbial Luke is not quite that warm. Neither is any literal Luke who isn't EXTREMELY sick!

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wonderingwanderer sopuli.xyz wonderingwanderer@sopuli.xyz
Joined: 2025-12-31
#19 · Quote Reply

Be careful not to let the fire out of the board

If the magic smoke escapes it won't be able to power your lights anymore

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myplacedk lemmy.world myplacedk@lemmy.world
Joined: 2023-07-15
#20 · Quote Reply

Metal is pretty reflective in IR range, so you're mostly measuring the room temp. You could fiddle with the emissivity settings, but the best way I've learned to measure reflective objects is small pieces of kapton tape. Highly emissive and doesn't greatly change the thermals, so you can trust the measurement much more. That 100F temp might be closer to 300F for all we know.

The fact that this comment exists, and that it's the top votes, is why I'm on Lemmy.

Nice tip! When I buy a thermal cam, I'll put in an order kapton tape too.

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[object Object] lemmy.world SlurpingPus@lemmy.world
Joined: 2025-11-03
#21 · (edited) Quote Reply

Does this also affect bandsaws, with a single, thin blade that moves rapidly? Your assumption was always mine until I saw this photo, and thought about it. Chances are the replaceable blade was the motivator, and heat dissipation was a happy side-effect.

I mean, hacksaw blades are sold by a pack of ten usually, because you're definitely gonna need to replace them.

2
pageflight piefed.social pageflight@piefed.social
Joined: 2025-09-04
#22 · Quote Reply

Does this also affect bandsaws, with a single, thin blade that moves rapidly? Your assumption was always mine until I saw this photo, and thought about it. Chances are the replaceable blade was the motivator, and heat dissipation was a happy side-effect.

I'll have to take a thermal image next time I'm using the bandsaw! My understanding is part of the benefit of the long blade loop is heat dissipation.

2
pageflight piefed.social pageflight@piefed.social
Joined: 2025-09-04
#23 · Quote Reply

The fact that this comment exists, and that it's the top votes, is why I'm on Lemmy. Nice tip! When I buy a thermal cam, I'll put in an order kapton tape too.

I do have some kapton tape. I've heard black sharpie on masking tape too. The cutoff piece was definitely uncomfortable to hold but not in the range of instant burns; also a pretty dull surface. I wouldn't be surprised if it were a bit about 107⁰F but I don't think it was near 300⁰F.

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Swedneck discuss.tchncs.de Swedneck@discuss.tchncs.de
Joined: 2023-06-10
#24 · Quote Reply

i genuinely think schools should teach you that metal can get hot like this, it never occured to me until i was using a drill to screw in a screw and it slipped a bunch, then i went to touch the screw..

nice + shaped blister right on the middle of my fingertip :)

7
huquad lemmy.ml huquad@lemmy.ml
Joined: 2023-07-08
#25 · Quote Reply

I do have some kapton tape. I've heard black sharpie on masking tape too. The cutoff piece was definitely uncomfortable to hold but not in the range of instant burns; also a pretty dull surface. I wouldn't be surprised if it were a bit about 107⁰F but I don't think it was near 300⁰F.

Haven't used sharpie and masking tape before, but I've used kapton at relatively high temps (500F). Contact pain for metal typically starts around 113F (45C), but I was referring to right where you were cutting, not where you were holding.

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ArcaneSlime lemmy.dbzer0.com ArcaneSlime@lemmy.dbzer0.com
Joined: 2023-06-30
#26 · Quote Reply

Vise act like heatsink.

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Rolivers discuss.tchncs.de Rolive@discuss.tchncs.de
Joined: 2023-06-15
#27 · Quote Reply

Vise act like heatsink.

Those are vise words.

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Buddahriffic lemmy.world Buddahriffic@lemmy.world
Joined: 2023-06-30
#28 · Quote Reply

i genuinely think schools should teach you that metal can get hot like this, it never occured to me until i was using a drill to screw in a screw and it slipped a bunch, then i went to touch the screw.. nice + shaped blister right on the middle of my fingertip :)

You can drill through glass but you need to water cool it (just run water over it as you're drilling).

I used similar water cooling when I drilled a hole through my stone countertop to add a new tap, though I'm not sure it was necessary.

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desiccated_event piefed.blahaj.zone desiccated_event@piefed.blahaj.zone
Joined: 2025-11-19
#29 · Quote Reply

I agree with the other commenter about why the saw has an arched back. It's not thermals. That blade is thin steel which is a poor path for heat. The temperature profile is mostly due to radiation and convection to the environment (semi-infinite) and has little to do with the bounds.

Ever seen a fuse?

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huquad lemmy.ml huquad@lemmy.ml
Joined: 2023-07-08
#30 · Quote Reply

Ever seen a fuse?

You mean the thing that's designed to fail via overheating? I don't understand the reference.

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desiccated_event piefed.blahaj.zone desiccated_event@piefed.blahaj.zone
Joined: 2025-11-19
#31 · Quote Reply

You mean the thing that's designed to fail via overheating? I don't understand the reference.

The blade fails, not the architectecture holding it. It is the perfect analogy for a fuse.

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